Digital Workflow Integration: From Scan to Seat in 5 Days

In the rapidly evolving world of dental technology, efficiency and precision are paramount. JU Genesis Lab, a full-service dental laboratory based in California, has mastered the art of seamlessly integrating traditional craftsmanship with advanced digital solutions. Their innovative approach delivers unparalleled precision, aesthetics, and functionality in every restoration—with a remarkable 5-day turnaround for zirconia crowns.

The 5-Day Promise: Scan to Seat

JU Genesis Lab has streamlined their digital workflow to offer a 5-day turnaround for zirconia crowns. This "scan to seat" timeline represents a significant improvement over traditional workflows, helping dental practices complete cases more quickly and efficiently. By leveraging digital impressions and advanced CAD/CAM technology, they've eliminated many of the delays inherent in conventional processes.

The result? Reduced chair time by minimizing crown adjustments, faster case completion, and more precise restorations that fit flawlessly the first time.

The Digital Workflow Process

Step 1: Data Acquisition & Intake

The workflow begins with data acquisition conducted by the dentist, either digitally or traditionally. For digital impressions, dentists can transmit files scanned with an intraoral scanner directly to the lab using a secure portal, the lab's website, or email. Physical cases arrive via mail, FedEx, UPS, or courier, while digital cases arrive instantly via the digital portal.

JU Genesis Lab accepts digital cases from major intraoral scanner systems including DENTSPLY SIRONA CEREC® PRIMESCAN and 3SHAPE TRIOS®, ensuring compatibility with virtually any modern dental practice.

Step 2: Digital Design (CAD)

To facilitate precise CAD design, JU Genesis Lab uses professional dental design software such as Sirona, Zirkonzhan, Exocad, and 3Shape. Their skilled technicians meticulously craft each prosthesis or abutment digitally, ensuring optimal fit and aesthetics before any physical production begins.

Oscar, their Digital Workflow Specialist and Dentsply Sirona CEREC expert, oversees digital file analysis and workflow optimization. Specializing in anterior tooth design, inlays, and crowns, he refines efficiency and accuracy in every digital restoration.

Step 3: Manufacturing (CAM)

With their digital workflow, the CAM team is able to load, nest, dry mill, wet mill, or print restorations with exceptional precision. Cases are nested and fit into milling blocks—whether zirconia, lithium disilicate, or wax—and milled in the proper material and shade.

If a case is milled or printed in wax, it moves to the substructure team to be invested and pressed or cast, depending on whether it's a PFM or lithium disilicate restoration. For milled zirconia or lithium disilicate, the case proceeds directly to fit and contour for finishing.

Quality Control Integration

Documentation and quality assurance are embedded throughout JU Genesis Lab's digital workflow. Every case that enters the lab is photographed, documenting exactly what was received from the doctor—including impressions, bite registrations, and parts. This photographic record ensures accountability and provides reference material if questions arise during production.

If anything is found to be troublesome during the process, the technical support team proactively reaches out to the dentist to discuss the case before proceeding, preventing delays and ensuring optimal outcomes.

Working with Existing Dentures

JU Genesis Lab has also developed a specialized workflow for patients with existing dentures. The process begins with a thorough assessment of the denture's overall condition, aesthetics, occlusion, fit, vertical dimension, and wear. The team reviews any patient or clinician requests for modifications or enhancements.

The existing denture is then digitally scanned, converting it into precise 3D data that's saved into design software such as exocad or 3Shape. This digital approach allows technicians to incorporate patient requests and improve upon the original denture's occlusion, vertical dimension, facial support, and aesthetics—all while the patient retains use of their current denture during fabrication.

The Technology Behind the Speed

JU Genesis Lab utilizes state-of-the-art CAD/CAM milling, 3D printing, and artisanal techniques to deliver world-class dental solutions. Their equipment and expertise enable them to handle a vast range of materials, preparing them for any situation—from full zirconia crowns and lithium disilicate to PFMs and custom shade matching.

Founded by Kevin Cho, who has over 25 years of experience in dental technology and holds CDT certifications in both Korea and the U.S., the lab combines decades of expertise with cutting-edge innovation. The leadership team's vision of creating a dental laboratory renowned for exceptional crown fabrications has become the cornerstone of JU Genesis Lab's commitment to excellence.

Benefits for Dental Practices

By partnering with JU Genesis Lab, dental practices can deliver authentic smiles to their patients while confidently establishing a distinguished reputation in their community. The digital workflow integration offers several key advantages:

Faster Turnaround: Complete zirconia cases in just 5 days, reducing patient wait times significantly.

Greater Precision: Digital workflows lead to more precise restorations with better fit and fewer adjustments.

Reduced Chair Time: Minimize crown adjustments and seat restorations more efficiently.

Seamless Integration: Compatible with major scanner systems including CEREC and TRIOS.

Material Versatility: Access to a vast range of materials for any clinical situation.

Conclusion

JU Genesis Lab's digital workflow integration represents the future of dental laboratory services. By combining over 20 years of industry experience with cutting-edge digital technology, they've created a system that delivers exceptional quality without sacrificing speed. The 5-day "scan to seat" promise isn't just a marketing claim—it's a testament to their commitment to innovation and efficiency.

For dental practices looking to enhance their workflow, improve patient satisfaction, and deliver world-class restorations, partnering with JU Genesis Lab offers a clear path forward. As dental technology continues to advance, labs like JU Genesis are leading the way in showing what's possible when traditional craftsmanship meets digital innovation.