At JU Genesis Lab, we specialize in crafting durable and highly aesthetic full arch implant prostheses using the latest CAD/CAM technology combined with traditional laboratory techniques. Here’s how a full zirconia restoration is made—from initial impression to final delivery.
The process starts with gathering accurate impressions of the patient’s arch to create a working model. This model acts as the foundational reference for all subsequent steps in the dental practice.
Using titanium cylinders on implant analogs, a stable bite block is created. The occlusion is carefully recorded to ensure proper alignment and function in the final prosthesis.
Custom trays and verification jigs are designed to confirm implant positions and angulation. A wax try-in denture is fabricated to simulate the final prosthesis aesthetics and functional dynamics.
Once verification is complete, a PMMA (polymethyl methacrylate) provisional is digitally designed using CAD/CAM software and milled in-house. This allows the patient to preview comfort, fit, and appearance before finalizing the design.
Based on digital refinements from the provisional, the final zirconia prosthesis is milled with precision. Gingival shading, tooth morphology, and functional contours are applied by experienced technicians before final sintering.
Once sintered and polished, the zirconia prosthesis is bonded to titanium bases and delivered. Patients benefit from:
Unmatched strength and durability
Precise fit and function
Highly aesthetic, lifelike appearance
Long-term tissue health and biocompatibility